Complex Assemblies
Gen3 Aerospace excels at manufacturing multi-component assemblies that require precision fit, rigorous testing protocols, and meticulous attention to detail. Our experienced team understands that successful assemblies depend not only on individual component quality but also on proper assembly procedures, testing protocols, and thorough documentation.
Our comprehensive approach ensures your assemblies are delivered ready for integration, backed by the testing documentation and quality assurance that mission-critical programs require.
Our assembly capabilities include:
Precision Assembly Services
- Multi-component assemblies with tight tolerance stack-ups and critical fit requirements
- Skilled technicians experienced in industry assembly procedures and quality standards
- Clean assembly environment for sensitive components and applications
- Custom assembly fixtures and tooling for repeatable, accurate results
Testing & Validation
- Functional testing protocols to verify assembly performance before delivery
- Pressure testing capabilities for hydraulic and pneumatic assemblies
- Dimensional verification of completed assemblies using our advanced metrology equipment
- Documentation of all test results and assembly procedures
Assembly Engineering Support
- Design for assembly consultation to optimize component design for efficient manufacturing
- Assembly procedure development and documentation
- Identification of potential assembly issues during the design phase
- Value engineering to reduce assembly time and costs while maintaining quality
From Prototype to Production
Whether you need a single prototype assembly for testing or production quantities for program delivery, our flexible assembly processes scale to meet your requirements while maintaining consistent quality and documentation standards.